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Precision Copper Etching Service for 10µm Ultra-Thin Metal Parts

Precision Copper Etching Service for 10µm Ultra-Thin Metal Parts

Nombre De La Marca: XHS/ Customized
Número De Modelo: Costumbre
Cuota De Producción: 10
Precio: 80-100USD
Condiciones De Pago: T/T
Capacidad De Suministro: 10000-100000pcs / semana
Información detallada
Lugar de origen:
PORCELANA
Certificación:
ISO 9001, ISO 14001
Materiales:
Cobre, acero inoxidable, titanio o personalizado
Espesor:
0.02 mm -3 mm
Forma:
Como solicitud del cliente
Tolerancia:
+/- 0.005 mm
Proceso de producción:
Grabado fotográfico fotográfico, revestimiento, estampado, corte láser
Dimensión:
Personalizado
Características:
Sin rebabas, sin tensiones, sin agujeros rotos, sin polvo ni abolladuras
Detalles de empaquetado:
Bolsas de educación física y cartones / personalizados
Capacidad de la fuente:
10000-100000pcs / semana
Resaltar:

precision copper etching service

,

ultra-thin copper chemical etching

,

10µm metal parts etching

Descripción del Producto
Precision Copper Etching Service for 10µm Ultra-Thin Metal Parts
Overview of Copper Etching

Precision copper etching is a photochemical etching technique specifically designed for processing ultra-thin, high-precision copper metal components. This process primarily utilizes high-purity rolled copper materials as substrates, such as pure copper, brass, or phosphor bronze. Through the interaction between photosensitive films and chemical etching solutions, it achieves microfabrication of complex geometric shapes.

Key Process Parameters Of Copper Etching
Parameter Value
Materials High-purity pure copper, brass, phosphor bronze, etc.
Thickness Range 10µm–0.2mm
Minimum Aperture Up to 15µm
Dimensional Tolerance ±0.005mm
Minimum line width 10µm
Surface roughness Ra 0.2–1.6µm
Etching taper Controllable between 5°–15°
Flatness ≤0.1mm/100mm
Surface treatment Options include gold plating, tin plating, passivation, etc.
Geometric accuracy Positioning accuracy ±2µm
Advantages of Copper Etching
  • Precision copper etching delivers burr-free, stress-free, and heat-affected zone-free results while preserving the material's inherent physical properties.
  • Compared to traditional stamping processes, it reduces mold costs by 80%, supports rapid prototyping and design iterations, and is particularly suited for processing ultra-thin copper prone to deformation.
  • It enables complex hollow structures unattainable through conventional machining.
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Precision Copper Etching Service for 10µm Ultra-Thin Metal Parts 3 Precision Copper Etching Service for 10µm Ultra-Thin Metal Parts 4 Precision Copper Etching Service for 10µm Ultra-Thin Metal Parts 5
Process of Copper Etching
  1. Pre-treatment: Copper plate cleaning and surface activation
  2. Coating: Uniform application of photoresist on both sides
  3. Exposure: UV exposure through photomask
  4. Development: Removal of uncured photoresist to form etching channels
  5. Etching: Precise temperature and concentration control for dual-side etching
  6. Stripping: Removal of residual photoresist
  7. Post-treatment: Dimensional inspection and surface finishing

Precision Copper Etching Service for 10µm Ultra-Thin Metal Parts 6

Application of Copper Etching
  • Widely applied in high-end manufacturing sectors such as electronic connectors, electromagnetic shielding covers, flexible circuit boards, current sensors, RF components, and medical electrodes.
  • It plays an irreplaceable role in producing critical components for industries including 5G communications, new energy vehicles, and aerospace.
FAQ:

What is the price of vapor chamber customization?

-- The price will be depended on material, thickness, size and other requirements, please feel free to send us your detail requirements, we’ll offer you the price asap.

How do we custom the titanium vapor chamber?

-- Please send us your drawing in DXF, DWG, STEP, PDF and other formats, we’ll do the evaluation and offer you the price.

How can we guarantee quality?

-- We always a pre-production sample before mass production, and always 100% final Inspection before shipment.

Why should you buy from us not from other suppliers?

-- Xinhaisen is established to specialized in the production of high-quality, finite and micro-size photo chemical etching metal products.Our seventy professional staff specialized in research and development , manufacturing and marketing service.

What services can we provide?

-- Accepted Delivery Terms: FOB, CFR, CIF, EXW; Accepted Payment Currency:USD, EUR, JPY, CAD, AUD, HKD, CNY; Accepted Payment Type: T/T, Paypal, Western Union, Cash.


Do you want to custom the vapor chamber?

Click "contact us" below to send us the drawing of Titanium vapor chamber, we support DXF, DWG, STP etc. formats.

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Or send email directly at bella.xiang@xinhsen.com / WhatsApp: +86 18025476918